Product Description
We are the ISO 9001 certified company, engaged in the business of manufacturing and exporting Industrial Sodium Silicate Plant. It is comprised of three main sections including raw material dosing, reactor, and filtration assembly. This plant uses silica and caustic soda to produce Na2siO3 which acts as an agglomerating agent in the formulation of detergents. Industrial Sodium Silicate Plant works by the dissociation of soda in the reactors resulting in generation of sodium oxide which reacts with silica that is contained in the sand.
Features:
- Its assemblies are made from high grade stainless steel
- Equipped with controller to maintain pressure & temperature
- Completely automatic
Advanced Process FlexibilityThis industrial sodium silicate plant supports both semi-wet and wet operations, enabling producers to select the most suitable processhydrothermal or furnacebased on production needs. Suitable for continuous or batch operations, the plant adapts to varying production scales and ensures optimal chemical conversion at high temperatures.
Range of Applications Across IndustriesDesigned for versatility, the plant produces sodium silicate used in many industries such as detergents, adhesives, textiles, construction, and paper. Its high purity output, customizable capacity, and suitability for diverse industrial requirements make it a preferred choice for manufacturers and suppliers worldwide.
Durable Construction and AutomationConstructed with high-quality mild steel or stainless steel, this plant delivers reliability and long service life. It features a computerized PLC-based digital control system for seamless, automated operation. Installation services and customizable options in size and color ensure integration into any manufacturing environment.
FAQs of Industrial Sodium Silicate Plant:
Q: How does the Industrial Sodium Silicate Plant operate?
A: The plant operates using either the hydrothermal or furnace process and offers batch or continuous operation modes. It utilizes quartz sand and soda ash as raw materials and can employ natural gas, furnace oil, or diesel for fuel. Automation is managed via a PLC-based digital control panel, streamlining production and monitoring.
Q: What forms of sodium silicate can the plant produce?
A: This plant is capable of producing sodium silicate in various forms, including lumps, liquid, and glass. The specific output form can be chosen depending on application needs and market demand.
Q: When is installation service available for the plant?
A: Installation services are provided upon purchase, with support from commissioning experts to ensure the equipment is set up correctly and operates according to your production requirements.
Q: Where can this sodium silicate plant be utilized?
A: The plant is suitable for use in a wide range of industries, such as detergents, adhesives, construction, textiles, and paper manufacturing, making it a versatile solution for product formulation and application.
Q: What benefits does the water-cooled condenser system provide?
A: The integrated water-cooled condenser helps maintain optimal operational temperatures, enhances safety, improves product quality, and increases equipment lifespan by efficiently dissipating process heat.
Q: How does the plant ensure product purity?
A: With advanced process controls and high-quality input materials, the plant can achieve sodium silicate purity levels of up to 99%, meeting the stringent requirements of industrial applications.
Q: What is the power and capacity range of the plant?
A: The plant operates at a voltage range of 380-480 V and requires between 85-450 kW of power, depending on configuration. It can produce between 10 and 150 tons of sodium silicate per day, tailored to client specifications.